Bearing Lubricants

Lubricants are crucial for the optimal performance and longevity of bearings. They reduce friction, prevent wear, protect against corrosion, dissipate heat, and help to seal out contaminants. Here are the main types of lubricants used for bearings:


Types of Bearing Lubricants

1.Grease:

    oComposition: A semi-solid lubricant consisting of a base oil, a thickener, and additives.

    oUsage: Most commonly used for bearings because it provides good adhesion, sealing capabilities, and is easy to apply.

    oAdvantages: Simplified sealing, reduced leakage, longer intervals between lubrication, and better protection against contaminants.

    oApplications: Used in electric motors, automotive applications, and general machinery.


2.Oil:

    oComposition: A liquid lubricant that can be mineral-based, synthetic, or a combination of both.

    oUsage: Preferred when higher speeds or higher operating temperatures are involved.

    oAdvantages: Better cooling properties, easier to replace or filter, and less resistance at high speeds.

    oApplications: High-speed applications like turbines, gearboxes, and precision machinery.


3.Solid Lubricants:

    oComposition: Materials like graphite, molybdenum disulfide (MoS₂), or PTFE (polytetrafluoroethylene).

    oUsage: Used in extreme conditions where liquid or semi-solid lubricants would not perform well, such as in high-vacuum or very high-temperature environments.

    oAdvantages: Effective at very high temperatures, in vacuum conditions, and provide long-lasting lubrication.

    oApplications: Aerospace, high-temperature furnaces, and applications with extremely low or no possibility of re-lubrication.


Selecting the Right Lubricant


When selecting a lubricant for bearings, several factors need to be considered:


1.Operating Temperature:

    oGreases are typically suitable for a wide range of temperatures, but special high-temperature greases are available.

    oOils can be formulated to work effectively in both high and low temperatures.


2.Speed:

    oHigh-speed applications generally require oil due to its ability to flow and dissipate heat better than grease.

    oGreases are more suitable for moderate to low-speed applications.


3.Load:

    oHeavy loads often benefit from grease due to its ability to stay in place and provide a thicker lubricating film.

    oOils with higher viscosity may also be used for high-load applications.


4.Environmental Conditions:

    oGrease can provide better protection against contaminants like dust and water.

    oOils are suitable for cleaner environments where sealing and contamination are less of an issue.


5.Maintenance and Accessibility:

    oGrease is generally lower maintenance with longer intervals between re-lubrication.

    oOils may require more frequent checks and replacements but are easier to apply in certain configurations.


Bearing Lubrication Selection Chart

Quick comparison of the performance of grease vs oil lubrication.


LubricantGreaseOil
General Speed suitability in n * dm+++approx. 2 MM+++++approx. 3 to 4 MM
Service life++++++++
Design/system costs+++++ (low)+ (higher)
Operating costs+++++ (low)+ (higher)
Heat dissipation++++++
Running in procedure+++++
Pollution+++++ (low)+ (higher)

+++++: very good

+: poor